This work focuses on environmental and low velocity impact behaviour
(also studied in combination) of advanced laminates which have been
proposed for high performance marine applications. The author's
experimental results are summarized and the data are interpreted in the
context of relevant available literature data and postulated
theoretical analyses. The materials studied comprised woven fabric
reinforcement and cold setting resin systems (epoxy or vinyl ester) and
were manufactured by pressure bagging or hand lay-up. The fibre systems
were simple carbon, glass, aramid and advanced hybrid: aramid-glass
aramid carbon and carbon-glass. For these materials there is scant
knowledge regarding their behaviour in marine environments, under
impact and for combination of these demanding service conditions.
Impact damage tolerance has also been analysed, with respect to the
phenomena observed in the matrix, fibres or at the interfaces of the
composite. Again, such studies are quite rare in the case of marine
laminates.
In contrast to aerospace composites (where short- term repeated
absorption and desorption processes mainly affect the composite
matrix), it has been shown that in shipbuilding laminates, permanently
or periodically immersed in water, matrix plasticisation controls only
the first stage of the lengthy process of laminate degradation.
Accordingly matrix and fibre properties and the interfacial bond
strength, rather than water absorption characteristics of neat matrix
resin, need to be considered. Thus, using the concept of "attributed
water uptake in the matrix", the author separated matrix effects from
interface and fibre effects in GFRP at 323K. This permitted:(i) the
identification of the exposure period when water diffusion is mainly in
the matrix: 20 - 25 days and (ii) the proportion of water uptake
attributed to the interfaces and fibres (transport along the
interfaces): 45 - 55% in one year exposure. Water absorption curves for
simple and hybrid fibre reinforced composites showed socalled normal
behaviour, with saturation in water uptake observed within 8 months
exposure period. Consequently, to estimate diffusivities in the
individual laminates, Fickian diffusion was used as a reasonable
approximation. The rule of mixtures gave a good prediction of both
diffusivities and saturation water uptake in intermixed hybrid
aramid-glass fibre laminates. For interlayer aramid-carbon fibre
composites, however, higher values of diffusivities and saturation
water uptake were observed than the values predicted, because of the
strong effect of the permeable aramid fibre external ply.
In order to account for the hybrid reinforcement and water
immersion effects on flexural behaviour of the water immersed
laminates, the author plotted failure maps. These show, as a function
of water content, the failure stresses (strains) corresponding to the
described failure mechanisms. The water immersion tests under constant
load showed that brittle cracking observed in GFRP is significantly
retarded in woven (A - G)FRP, due to the complex failure mechanism then
operating. In contrast, exposure to dilute nitric and sulphuric acids
affected both GFRP and (A - G)FRP, which resulted in significantly
reduced work of fracture determined in tension.
Impact damage was detected and characterized using the new
ultrasonic air-coupled C-scan and X-ray radiographic techniques. The
air coupled ultrasonic technique was found very effective and compares
well with the results of impact damage in CFRL obtained using the X-ray
technique. The C-scan tests showed that in aramid-carbon plates
internal damage corresponds to the external damage; consequently visual
inspection of such plates can be quite reliable. For CFRP plates,
however, the internal damage is always much more extensive, which
justifies the need of non-destructive tests. Investigations were of:
(1) the effect of epoxy matrix reinforcement by solid /hollow
particles, (2) the impact threshold damage and impact damage tolerance
in interlayer (G - C)FR laminates, (3) the effect of water immersion
ageing on impact damage size and (4) the compression strength after
impact. The use of epoxy matrix filler (20% solid glass beads) resulted
in significant reductions (20 - 100%) of projected impact damage area
and high retention of post impact tensile strength (up to 85%) compared
to 45% for unmodified composite. Comparison of GFRL with vinyl ester
and epoxy matrices in terms of impact tolerance showed superiour
behaviour of vinyl ester matrix with higher maximum impact force
(impact resistance) and compression strength after impact (impact
damage tolerance).
In the absence of instrumented impact tester (found only in
specialist laboratories), static incremental tests, accompanied by
acoustic emission recording of the on-going damage process, were found
useful in the determination of threshold damage energy. The results of
such static and dynamic tests are found in good agreement for carbon
and (G - C)FRP. In terms of impact damage tolerance, GFRP showed lower
(15%) flexural strength reduction compared to (G - C)FRP (30%).
Impact damage area in aramid-glass interlayer and intermixed
/epoxy laminates was slightly less extensive in wet samples This
implies propagation of interfacial damage present in wet samples prior
to impact, which absorbed impact energy and inhibited transverse ply
fracture. The compression strength of the two composites suffered 28%
reduction due to water absorption (undamaged condition) and maximum of
42% with the impact of incident energy 32 J (wet samples). Wet samples
of interlayer composite were less sensitive to impact than wet
intermixed samples, which resulted in higher (minimum) compression
strength retention factors of 0.77 and 0.63, respectively. The
predicted values of threshold impact energy for (A - G)FR and GFR
plates were: 10 and 8 J, respectively, which is in good agreement with
the instrumented impact test results. It was shown that the knowledge
of threshold damage impact energy is especially important in the
context of assessment of specific impact events, which can cause damage
in the real laminate structure. Predictions of threshold damage impact
energy and compression strength after impact in interlayer and
intermixed (A - G)FR/epoxy composites in dry and wet conditions were
made and compare favourably with experimental data.
Spis treści:
CONTENTS
LIST OF SYMBOLS AND ABBREVIATIONS
AIM AND OBJECTIVES OF THE RESEARCH
1. INTRODUCTION
2. ENVIRONMENTAL DEGRADATION OF GLASS, CARBON, ARAMID AND HYBRID FIBRE EINFORCED/EPOXY LAMINATES
2.1. Introduction. Environmental degradation of fibre-reinforced polymer composites
2.1.1. Mechanisms of failure due to water absorption
2.1.2. Environmental effects in constituent materials
2.2.
Water absorption and its effect on the mechanical performance in
carbon, glass, aramid and hybrid-fibre reinforced epoxy laminates
2.2.1. Water absorption kinetics
2.2.2. Effect of voids (fabrication)
2.2.3. Matrix effects
2.2.4. Interfacial effects
2.2.5.
Simple and hybrid fibre effects on water absorption kinetics in glass,
carbon, and aramid fibre reinforced epoxy laminates
2.2.6. Mechanical degradation and failure mechanisms in simple and hybrid fibre composites
2.2.7. Failure maps in the epoxy composites reinforced with glass, carbon, aramid and hybrid fibres
2.3. Environmental stress cracking in E-glass and aramid-glass/epoxy composites
2.3.1. Environmental crack propagation under constant loading in glass and aramid-glass/epoxy composites
2.3.2. Effect of acid environment on tensile behaviour of aramid-glass fibre reinforced laminates
3. LOW VELOCITY IMPACT TOLERANCE AND FAILURE MECHANISMS IN ADVANCED POLYMER LAMINATES
3.1. Impact tolerance through the use of novel materials and processing
3.2. Impact damage detection
3.2.1. Experimental techniques for impact damage assessment
3.2.2. Impact damage detection in carbon and hybrid fibre/epoxy laminates
3.2.3. Impact damage response of hybrid laminates
3.3. Impact tolerance in glass and hybrid fibre reinforced polymer laminates: matrix and fibre effects
3.3.1. Effect of matrix fillers on impact behaviour of glass/epoxy laminates
3.3.2. Effect of matrix resin type on impact damage tolerance in glass fibre-reinforced laminates
3.3.3. Influence of carbon fibre interlayers on the response of woven glass/carbon/epoxy panels to low velocity impact
4. THE EFFECT OF WATER IMMERSION AGEING ON LOW VELOCITY IMPACT BEHAVIOUR OF WOVEN ARAMID-GLASS FIBRE/EPOXY LAMINATES
5. MODELLING OF THE IMPACT BEHAVIOUR IN POLYMER LAMINATES
5.1. Modelling of the impact damage threshold energy in glass and aramid-glass/ epoxy composites
5.2. Modelling of the laminate strength after impact
6. CONCLUSIONS
6.1. Environmental degradation of glass, carbon, aramid and hybrid-fibre reinforced/epoxy laminates
6.2. Low velocity impact tolerance and failure mechanisms in advanced polymer laminates
7. DISCUSSION OF THE AUTHOR'S RESULTS IN THE CONTEXT OF THE STATE-OF-THE ART REFERENCES
SUMMARY IN ENGLISH
SUMMARY IN POLISH